Food Factory Season 2, Episode 16: Welch Rare-Bite

All You Cone Eat

Discover how sweet, crispy waffle cones get their ice cream-ready shape; rich, dark chocolate milk is transformed from creamy to dreamy; tangy Doritos nachos go from kernel to crunchy chip; and how the special ingredient in cheesy Indian dessert Kesar Rasmalai could break the bank.

22 min

Salty and Sweet

Discover how gooey glazed donuts get blasted by an icing waterfall, while ice cream bars are given a chocolate bath; why health-conscious Korean astronauts take pickled kimchi into outer space; and the lengths that salt miners will go to to put "white gold" on people's plates.

22 min

All Bar Naan

Discover how modern technology has transformed the way traditional Indian flatbread is baked; crunchy cheesy puffs get a flavour as bright as their neon colour; cream filled cookies get that distinctly Canadian taste and shape; and decadent chocolates are filled with the luck o' the Irish.

22 min

Food Fortunes

Discover how spicy salsa gets its peppery kick; a tangy ancient cheese once made by monks gets a modern makeover; crunchy fortune cookies come sweet, tasty and packed full of good advice; and a popular summertime snack gets stuffed with ice creamy coolness.

22 min

Cut the Mustard

Discover how zesty mustard gets its vibrant colour; luxurious orange creams come filled with a double hit of sweet and tart; nutty granola bars are jam packed with exotic ingredients; and what exactly goes into Tootsie Rolls to give them that old-school chewy texture.

22 min

Spring in Georgia

Discover how cool and refreshing frozen yogurt gets its dizzying layers of crunchy toffee and peanut butter swirl; the origin of crispy spring rolls and what really goes into plum sauce; Purdy's rich and gooey Sweet Georgia Browns get their mouthwatering salty sweet balance; and double-the-pleasure brie gets its fuzzy white coat and creamy goodness.

22 min

Getting Saucy

Discover how classic Tootsie Pops get that chewy reward in the middle; sweet and tangy ketchup contains all of the five taste sensations; a traditional Italian dessert, tiramisu, actually gets its pillowy texture from crunchy biscuits; and why salty, doughy pretzels get all twisted.

22 min

Tikka My Breath Away

Discover how many spices go into richly aromatic tikka masala, and why it's Britain's favourite meal; sweet and sour gummy worms get their mouth-puckering flavour; crunchy golden tortillas stay intact until they're stuffed full of Mexican treats on taco night; and seasonal Easter crème eggs get that yummy and yolky egg-like filling.

22 min

Double Trouble

Discover how crispy, cheesy pizza goes from simple slice to portable pocket; refreshing ginger beer gets that sweet and spicy pop; powdered sugar is pressure packed into tangy tart double flavour lollipops; and addictive chocolate toffee nut clusters get their bite-sized crunchy shapes.

From Sugar with Love

Discover how peppermint puffs get their light and airy texture while packing a spicy blast; flaky cheese straws get that perfect twist of buttery cheddar and crunchy pastry; cool and fruity mango chutney is the Indian condiment used as ketchup, relish and mustard all at once; and iconic love hearts are embossed with those catchy sweet nothings.

Colourful Candy

Discover how sweet and sugary Mike and Ike candies get their chewy centres and shiny shells; rich and cheesy shredded mozzarella is made just right for nacho night; cool and refreshing Arizona iced green tea gets the same smooth, healthy taste in every can; and how banana-flavoured Turkish Taffy comes out crunchy yet soft and stretchy at the same time.

Use Your Noodle

Discover how decadent peanut butter chocolate bonbons from Waggoner are made to resemble the lucky buckeye nut; the noodles in slurp-worthy instant Japanese ramen soup get their signature curly shape; Amazing Dad's barbecue sauce gets it's much buzzed-about sweet and tangy flavour; and a rich, coconut-infused marshmallow chocolate cup gets its sinfully fluffy centre.

22 min

Che Cha Sambur

Discover how the makers of madras sambar, an ancient Indian vegetable stew, manage to fit an entire aromatic meal into a small can; the surprisingly sumptuous combo of lemony chocolate and cottage cheese is molded into Moo Moo bars, a modern update of a frozen Russian treat; CheeChas, a crunchy Mexican-inspired chip is puffed up from pasta; and classic sugary American gumdrops get their chewy texture.

Fancy a Sausage Roll

Discover how irresistibly flaky sausage rolls were formerly a snack fit for just a king; fluffy, sugary Peeps marshmallows come out looking like adorable baby chicks; bright colored Candy Tree lollipops get their sweet and sour flavor; and a Middle Eastern staple, pita, gets puffed up into a crunchy, zesty bite-sized snack.

Hill of Beans

Discover how smooth caramel and milky chocolate combine with scrumptious pretzels to produce a perfect salty sweet snack; the makers of Jelly Bellys get those mouth-watering flavours into their jellybeans; lip-smacking Korean dumplings are jam-packed with savory spices and healthy veggies; and meaty, finger-licking Cornish pasties get their signature shape from an underground connection.

The Names Boondi

Discover how the makers of doubly delicious "Tortetufo" get one chocolate praline mousse cake inside another; plain chick peas are transformed into yummy boondi, a spicy, crunchy Indian snack; sinfully tender, frosted sugar cookies come out of the oven a technicolor treat; and mouthwateringly flaky, aromatic Greek spanakopita is spun into a modern spinach pie twisted up in phyllo pastry.

Abba Zaba Doo

Discover how Amy's Kitchen wraps up their scrumptious rice and pinto bean burritos; an Oregon-based company adds a double shot of bacon to lip smacking fried rice that never meets the fryer; sweet little Maraschino cherries get their signature colour; and the makers of classic Abba-Zaba candy bars get that perfect combo of chewy taffy and creamy peanut butter.

The Rocky Road

Discover how old world flavour is lovingly baked into rustic and crusty Baltic dark rye bread; sweet and chewy Duo cookies cater to the tastes of chocolate and vanilla lovers alike; tangy Japanese ginger carrot dressing complements Western as well as Asian dishes; and fluffy, crunchy, chocolaty Rocky Road bars are carefully built on a sumptuous bed of creamy marshmallow.

Over The Rainbow

Discover how humble rice and sugar are transformed into a gooey, crunchy marshmallow bar topped with rainbow-coloured chocolate chips; the root, stem and flowery part of a Japanese plant are pureed into a delicate but very spicy sidekick to sushi; meatless deli magicians, Tofurky, turn soy milk into mouthwateringly aromatic Italian veggie sausages; and, how many microscopic layers are baked into the flaky dough of a sinfully moist and tender Mini Choco bun.

Put The Kettle On

Discover how crispy, lip-smacking Kettle potato chips are specially crinkled for maximum dipping power; sweet, melt-in-your-mouth meringue cookies get their delicate texture in an unconventional oven; chewy oat flax dough and country-style strawberry jam join forces to produce an omega-rich, delicious and nutritious snack; and the makers of savoury Mediterranean flatbread bake an extra snappy, super crunch into each bite.

Not Tonight Josephine

Discover how an aromatic blend of exotic spices is packed into pakoras, a mouthwatering, deep-fried Indian fritter; the bakers of decadently custardy Napoleon bars fold thousands of tiny layers into flaky French pastry; fiery jalapeno peppers are added to a creamy, nutty hummus; and bold sea salt enhances the sinfully sweet flavor of irresistible caramel to produce a presidential bonbon.

Chip Off The Old Block

Discover how roasted eggplants are transformed into rich and yummy baba ghanoush; apple strudel is hand braided into a flaky, buttery treat; creamy ranch dressing gets its distinctively tangy flavour; and soft, sweet and chewy chocolate chip cookies are produced in big enough quantities to satisfy the demand for bedtime snacks everywhere.

Where You Bean

Chocolate-cherry cordials; mulled apple cider; four-bean medley; and turtle cheesecake.

The House That Santa Built

Discover how festive eggnog gets its rich and creamy, soothing texture; pre-assembled gingerbread houses are built on a spicy foundation of aromatic dough and icing; sweet and luxurious milk chocolate is painstakingly formed into flavorful hollow chocolate Santas; and fruity, nutty, dense traditional Christmas cake is infused with a round of holiday cheer.

Yule Love This

Discover how only a few simple ingredients produce the complex flavour of crumbly, buttery Scottish shortbread; moist cake and creamy mousse are rolled into Yule logs, a decadent holiday dessert; a secret ingredient is the crunch in a sweet and minty chocolate bark; and the iconic hook of a candy cane is the finishing touch on a classic stocking stuffer.